Telehandler Safety Tips Every Operator Must Know

Telehandlers, also known as telescopic handlers, are among the most versatile pieces of equipment used in construction, agriculture, and industrial worksites. They combine the lifting capability of a crane with the versatility of a forklift as well as boomlift, making them perfect for lifting heavy loads, reaching high places, and moving materials efficiently.

However, like any heavy equipment, telehandlers can be dangerous if not operated properly. A small mistake can lead to serious accidents, property damage, or even injuries. That’s why following safety rules is not just important — it’s essential.

At Yash Infra Equipments, we care deeply about workplace safety and productivity. So, here are some important telehandler safety tips every operator must know to ensure smooth and accident-free operations.

1. Get Proper Training Before Operating

A telehandler may look easy to drive, but it’s not the same as handling a regular vehicle. Every operator must go through proper training and certification before using one.

Training helps operators understand how the telehandler works, its weight limits, stability features, and safety systems. It also teaches them how to react in emergencies.

Remember: An untrained operator can put themselves and others at risk. Always ensure only certified personnel operate the machine.

2. Inspect the Telehandler Before Use

Before starting work each day, take a few minutes to perform a pre-operation inspection. This small step can prevent big problems later.

Check for:

• Tire pressure and condition

• Hydraulic leaks

• Steering and brakes

• Warning lights and signals

• Forks, attachments, and boom condition

• Fluid levels (oil, coolant, and fuel)

If anything seems unusual, report it immediately and don’t operate the telehandler until it’s repaired. Regular inspections keep the machine safe and reliable.

3. Know the Load Capacity and Stability Chart

Every telehandler has a load chart that shows how much weight it can safely lift at different boom lengths and angles. Exceeding these limits can cause the machine to tip over.

Before lifting, always check:

• The weight of the load

• The boom angle and reach

• The ground condition

Stay within the recommended load limits, and never guess the load weight. Overloading is one of the most common causes of telehandler accidents.

4. Use the Right Attachments

Telehandlers can be fitted with various attachments like buckets, forks, or lifting jibs. But not all attachments are suitable for every job. Using the wrong attachment can affect balance, visibility, and control.

Always make sure:

• The attachment is approved for your telehandler model

• It is securely locked in place

• You adjust the load chart for the specific attachment used

This ensures maximum efficiency and safety while lifting or carrying materials.

5. Maintain Proper Visibility

One major risk with telehandler operations is poor visibility, especially in crowded worksites. Always keep your surroundings in check before moving the equipment.

• Use mirrors and cameras if available.

• Ask a spotter to guide you when visibility is limited.

• Avoid reversing blindly — look around carefully.

Clear communication between the operator and spotter helps prevent collisions and ensures smooth operations.

6. Operate on Stable Ground

Telehandlers are heavy machines that require solid and even ground to operate safely. Uneven surfaces can lead to tipping or loss of control.

Before starting work:

• Inspect the ground for soft soil, holes, or slopes

• Avoid operating on steep inclines

• Use outriggers or stabilizers when necessary

Keeping your telehandler stable ensures the safety of both the operator and nearby workers.

7. Avoid Overreaching or Sudden Movements

While extending the boom, make sure you stay within safe operating limits. Overreaching can easily cause imbalance, especially when the boom is raised high with a heavy load.

Also, avoid:

• Sudden turns or jerks

• Rapid acceleration or braking

• Lifting or lowering loads too quickly

Smooth and controlled movements keep the telehandler stable and the load secure.

8. Watch for Overhead Hazards

When working near buildings, power lines, or scaffolding, always check for overhead obstructions. A raised boom or load can accidentally hit power lines or structures, causing severe damage or electric shock.

Maintain a safe distance of at least 10 feet from electrical lines, and be extra cautious in tight spaces. It’s better to pause and double-check your surroundings than to risk an accident.

9. Secure Loads Properly

A loose or unstable load is a recipe for disaster. Always make sure the load is evenly balanced and secured before lifting or moving it.

• Keep the load close to the ground when traveling.

• Avoid carrying loads that block your view.

• Never lift a person or use the forks as a platform unless you have a certified man basket.

Properly securing your load keeps everyone safe and prevents damage to materials.

10. Follow Speed Limits and Site Rules

Each site may have different safety protocols, including speed limits and designated routes. Follow them strictly.

• Drive slowly in congested or uneven areas.

• Avoid sharp turns with a raised load.

• Use horns and signals to alert others while moving.

Following site rules creates a safer and more organized work environment.

11. Park Safely After Work

At the end of your shift, always park the telehandler on level ground, lower the boom, engage the parking brake, and turn off the engine. Remove the keys and lock the cabin if required.

Leaving the machine safely secured helps prevent unauthorized use or accidents after hours.

Final Thoughts

Telehandlers are powerful and efficient machines that make material handling much easier — but only when operated safely. By following these telehandler safety tips, you can reduce accidents, increase productivity, and ensure everyone’s safety on-site.

At Yash Infra Equipments, we not only provide high-quality telehandlers and lifting equipment for rent, but we also prioritize safety and performance. Our machines are well-maintained, regularly inspected, and ready for tough job site demands.

If you’re looking to rent telehandlers or other lifting equipment, contact Yash Infra Equipments today. We help you lift safely, efficiently, and confidently — every time.

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